Vol 3 Issue 2

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COACHBUILT CARS

TERRY COOK contemplates the recreations, rebodied cars, concept cars, limited production turn-keys, high-end hot rods and scratch-built originals

There is a revival taking place, a rebirth of hand-crafted cars. Custom coachbuilding cars, an automotive art form that faded post World War Two, is re-emerging. The German term is karosserie, Italians say carozziere, and the French carrossier, but all harken back to a glorious era of custom hand-crafted bodies with the artists and craftsmen all striving for the same result – unique coachbuilt automobiles that are art as much as they are cars.

The broad definition of a coachbuilder is: a craftsman who makes the bodies for custom-built carriages or automobiles. Traditionally coachbuilt cars have had bodies made of some sort of metal (steel, magnesium, electron or aluminum) over an ash framework, although historically some have been fabric over wood. (Electron is rarely found, much less employed, today. It was used on the Bugatti Aeroliths and Torpedo S. The Guild of Automotive Restorers is embarking on building an electron body for a customer). Some builders, such as the French firm Labourdette, used all wood construction, patterning bodies after car construction with a wood covering over a wood frame.

Virtually all coachbuilt cars were metal over wood until 1937. Influenced by Charles Weymann's system of fabric-covered lightweight frames, Carrozzeria Touring founder, Carlo Felice Bianchi "Cici" Anderloni, and designer Giuseppe Seregni developed and patented a construction technique known as superleggera. It represented a giant step in the evolution of automotive bodybuilding technique.

Superleggera translates from Italian as "super light." What this north-of-Milan firm had done was use a network of thin metal tubes as the framework under a lightweight aluminum or magnesium body. The approach, used on several 8C 2900 Alfa Romeos, earned favor and was subsequently used for most pre-1970 Ferraris and, of course, the birdcage Maserati. There may have been American cars built using full metal construction prior to the debut of the superleggera style, but they didn't use the thin tubular structure introduced by Carrozzeria Touring.

With the advent of today's formula composites, there are a handful of new car builders, some of whom refer to themselves as coachbuilders, who are presenting glamorous, breathtaking carbon-fiber-bodied creations. Caparo, a twoseat, 1,000 pound formula car for the street, made of spaceage composites in England’s West Midlands, is one example. Likewise, Henrik Fisker and Bernhard Koehler, working as Fisker Coachbuild, have created Tramonto and Latigo (refer to our Vol II No 2 issue) and Chip Foose has used carbon fiber to build his Ford GT500-powered Foose Coupe from a design he did while still a student at Art Center, 16 years ago.

Carbon-fiber-bodied coachbuilt cars are new technology. Old school coachbuilders will probably insist the car's body be made of metal. However, with the advent of new composites, cars like the Enzo-based one-off Ferrari P4/5 by Pininfarina recently created with a carbon-fiber body, are challenging that definition. As are a plethora of fiberglass bodied, limited production, cars such as the Anteros, using a Corvette C6 donor-platform, that might be considered coachbuilt cars in a broad context.

Is it coachbuilding or panel beating? The Guild of Automotive Restorers’ Dave Grainger thinks, "There is a misconception concerning what a coachbuilder is and what a panel beater is. The distinction is simple. A panel beater is a craftsman trained to create the panels or exterior coachwork of a car, such as fenders, body, and trunk lids etc., usually from steel or aluminum.

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The Alfa Romeo 8C 2900 Touring Superleggera berlinetta created for the 1938 24 Hours of Le Mans. One of the first examples of Carlo Felice Anderloni’s tubeframed body structure.
The 1000-pound formula-meets-spacecraft Caparo is for limited production as is the Fisker re-skin of Mercedes-Benz SL roadster (Tramonto) and BMW 6 coupe (Latigo, shown) body structures.
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